This project has come about after being given a reject resin print of a part from a Babylon five Starfury model a few years ago. The top wing section looked like it was scaled wrongly in one dimension so it didn't fit the rest of the printed parts. For some time I have been thinking about how to incorporate it into a project and just recently an idea bubbled up, the stars aligned and the project became a possibility.
On the Hobby link Japan website I stumbled across a 1/20th scale Macross fighter nose section model kit that I thought I could get a decent sized cockpit and canopy from.
With that in mind I did a thumbnail sketch that incorporated the resin printed reject wing. I thought this design with a flat upper surface showed some promise and was worth pursuing a bit further.
I was considering how to make the fuselage shape and decided to see if I had anything in my plastic shapes stash that might fit the bill.
I dug out a rocket toy which I believe was some sort of Pocket Polly doll toy hence the name of the project. The rocket shape was combined with a acrylic wine glass at the rear and a small toy snow globe at the front (both of which were a charity shop finds) with the wing section and it all seemed to come together with pleasing proportions.
The acrylic wineglass had its stem sawed off and then the nub sanded smooth. It later got a hole drilled through for a rear rod mount.
The cockpit surround was cut down and a flat sheet made up for the top of the fuselage. The top sheet of 2mm styrene is made slightly oversize and will be sanded back once permanently glued in place.
Before getting too carried away I made up three blocks of PVC which were drilled and tapped M12 for a front, rear and bottom mounting point. These were secured with layers of baking soda and thin superglue making a pretty rigid structural support system.
Next up was the installation of wiring and power connectors for the engine and cockpit lighting.
I put one DC power socket at the rear and two towards the front, one on each side. The engine lights will be the usual 12 volt MR16 LED downlights with ceramic two pin connectors. I modified the cockpit kit's instrument panel/screen so I could back light it with a single white LED. In the picture below you can see the 680 ohm resistor on the positive lead that goes to that instrument panel LED so it can happily run on the 12 volt supply.
Here's a picture showing the LED in position behind the panel followed by the backlit screen. The graphics on the screen came with the kit.
The other part I am using from the Macross nose donor kit is the wheel well and eventually the nose wheel landing gear. The plan is to make two sets of doors, one in the closed position and one set open that can be plugged in and out as required. Same for the landing gear plugged in for landed and removed for flight. I still have to work out a way of plugging these in, possibly tiny magnets, not sure yet.
The engines themselves were made from a combination of PVC plumbing fittings, PVC pipe and plastic double walled drinking cups that came with a domed lid and a big spiral drinking straw. I cut the outer wall of the cups away from the inner wall and am just using the outer. The front of the engines is half of a clear plastic fillable Christmas bauble you can find in craft shops. For the engine nozzles I am using downpipe adapters that go from 90mm pipe to 65mm pipe. Inside these I have pushed in another sort of PVC pipe adapter that has an internal thread on one end. It just happened to fit inside the downpipe adapter when I was in the hardware store. I often wander about in the hardware store trying out different diameters of things to see if they will go together and looking for some sort of interesting shapes. It is rare that I find what I am looking for but every now and again something comes together.
I built a rudimentary jig to hold the fuselage vertically so I could position the engines perpendicular and determine what angle to sand the ends of the wings away to fit. I had marks and wooden guides to position the engines as symmetrically as possible whilst super-gluing. Both mating surfaces were first roughed up with coarse sandpaper. After hitting the thick super glue with accelerator I filled any gaps and reinforced the joint with baking soda and thin super glue.
Finally after soldering in the downlight connectors the engine lighting could be tested.
Unfortunately the cockpit kit does not come with a pilot figure so I need to source some sort of 1/20 scale pilot or perhaps a formula one driver figure to go in the seat. In the photos below for scale I have a MaK 1/20 scale figure. I may have to use this figure which means butchering her into a seated position if I can't find anything else at a sensible price. I also made up a shape to mate with the rear of the cockpit which just stops with a flat bulkhead. It is made from a few layers of 10mm foamed PVC sheet, stuck together with thick superglue and then sawn and sanded to shape. Wearing a disposable rubber glove, I wiped thin superglue over the surface which gives it a hard skin which can be fine sanded smooth.
The upper surface, cockpit interior and the rear cockpit block then got a blast of primer grey. The cockpit exterior is still loose at this stage as I need to finish painting the interior and add the pilot figure before gluing it down.
So far I am pretty happy with the overall proportions. It is turning out as well as I had hoped when I started and that is a fairly reliable sign that I will push this through to completion.
Thanks for looking.
More soon...
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